3.6V 700mAh AAA NiMH Battery Pack for Wearable LED Hand Lamps

Compact 2 plus 1 cell packaging for hand-mounted lighting where weight, space and cable routing all matter.

Nominal Voltage
3.6V

Nominal Capacity
700mAh

Energy
2.52Wh

  • Compact 2 plus 1 AAA layout helps fit hand, wrist and glove-mounted lamp structures.
  • 3.6V 700mAh NiMH provides a lightweight 2.52Wh power platform.
  • Optional 10k ohm NTC, JST-PH 2P and flexible cable routing support OEM integration.

Power That Moves With the Hand

A compact NiMH battery pack designed around wearable LED lighting, limited installation space and hands-free repair work.

🔬 Designed Around the Wearable Form Factor

A wearable LED work light has a very different battery problem from a conventional handheld lamp. The user moves constantly, the available space is narrow, and even a small increase in pack bulk can affect comfort. This design uses three AAA NiMH cells in a compact 2 plus 1 arrangement to create a 3.6V, 700mAh rechargeable battery pack with 2.52Wh nominal energy. The PVC heat-shrink structure avoids a rigid custom housing and allows the pack to follow the host product more naturally. An engineering target of about 46 x 22 x 19 mm is used for the initial mechanical layout, with final dimensions confirmed against the actual cell, insulation, weld structure and cable exit.

🛡️ Correct NiMH Charging and Finished-Pack Control

For this application, the battery is more than a small energy source. The charging method must also match the NiMH chemistry. The pack is intended for NiMH-specific charging using constant-current charging with negative delta-V, temperature and time monitoring rather than a lithium CC/CV profile. Finished packs can be checked for polarity, open-circuit voltage, resistance consistency, weld condition, PVC integrity, connector assembly and capacity. An optional 10k ohm NTC can provide temperature feedback when the host charging circuit supports it. The main product references are IEC 62133-1:2026 and IEC 61951-2:2017 plus AMD1:2022. RoHS, CE and UL requirements can be addressed according to the target market and host product.

Specifications

3.6V 700mAh AAA NiMH battery packs for wearable LED hand lamps
Application
Wearable LED hand lamp
Chemistry
NiMH
Cell Format
AAA / HR03
Cell Nominal Voltage
1.2V
Cell Capacity
700mAh
Configuration
3S1P
Pack Voltage
3.6V nominal
Pack Capacity
700mAh
Nominal Energy
2.52Wh
Cell Arrangement
2 plus 1 compact
Pack Dimension
About 46 x 22 x 19mm
Pack Weight
About 40 to 43g target
Encapsulation
PVC heat-shrink
Cable
24 to 26AWG target
Cable Length
100mm standard
Connector
JST-PH 2P recommended
NTC
10k ohm optional
Charge Method
Constant current with negative delta-V, temperature and time monitoring
Continuous Discharge
Up to 0.7A reference
OEM Customization
Voltage, capacity, layout, dimensions, cable, connector, NTC, PVC and terminal position

Frequently Asked Questions

For wearable lighting, the battery has to solve several problems at once: electrical compatibility, compact packaging, charging behavior and user comfort. The following questions are the points we normally review before an OEM sample is finalized.
Can a 3.6V NiMH pack power a wearable LED hand lamp?
Yes, provided that the host LED driver and charging circuit are designed for a 3.6V nominal rechargeable NiMH pack. The battery should always be selected together with the host electronics.
Why use a 2 plus 1 AAA layout?
It shortens the overall shape compared with a straight three-cell arrangement and provides more freedom for placement around the hand or wrist.
Can the NTC be added later?
The pack can be configured with an optional 10k ohm NTC during development. It is useful when the host charger supports thermistor feedback.The pack can be configured with an optional 10k ohm NTC during development. It is useful when the host charger supports thermistor feedback.
Can the connector be changed?
Yes. JST-PH 2P is a starting configuration. Connector type, cable length, wire specification and terminal exit position can be customized around the host PCB.
How long can the lamp operate?
The 2.52Wh nominal energy is a design reference rather than a runtime promise. Actual operating time depends on lamp power, LED driver efficiency, temperature and cutoff behavior.

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